Van cổng ty chìm BTL
Van cổng ty chìm BTL
Van cổng ty chìm BTL
Van cổng ty chìm BTL

BTL NON-RISING STEM GATE VALVE| MODEL: Z45X-10/16

Brand:BTL
Model:Z45X-10/16
Pressure Standard:PN10, PN16
BrandBTL
OriginChina
Pressure ratingPN10/PN16
Design standardBS5163
Flange standardEN1092-2
Test standardEN12266-1
Sealing Test1.0 MPa (10 bar)
Working temperatureMax 80°C

The BTL handwheel-operated non-rising stem gate valve, Model Z45X-10/16, is an ideal solution for underground pipelines and installations with limited space. Unlike the rising stem gate valve, the stem of this valve sits entirely inside the valve body and does not rise or lower during operation. This design saves a great deal of installation space, making the valve well suited to underground valve pits, technical basements, and pipelines running close to building ceilings.

Van cổng ty chìm BTL, Model Z45X-10/16
BTL Non-Rising Stem Gate Valve, Model Z45X-10/16

Construction of the BTL Z45X-10/16 non-rising stem gate valve

The BTL non-rising stem gate valve has a distinctive design in which the threaded stem is not exposed. When the valve is opened or closed, the stem simply rotates in place without moving up or down.

The Z45X-10/16 consists of the following main components:

No.

Component

Material

Function

1

Body

Cast iron 

Main pressure-bearing shell, with flanged ends for pipeline connection

2

Wedge/Disc

Ductile iron GGG50 + EPDM

Flow-blocking disc, fully encapsulated in EPDM rubber (resilient seated) to seal the entire flow cross-section

3

Stem

Stainless steel

Drive shaft, threaded in a fixed position inside the valve body, does not extend outward during operation

4

Gasket

EPDM

Seals the mating surfaces between the body and the bonnet

5

Bonnet

Ductile iron GGG50

Seals the body cavity and holds the stem in position inside

6

Bolts

Carbon steel Gr. 8.8

Connect the bonnet to the body; higher strength than ordinary carbon steel (grade 8.8)

7

Cap

Cast iron

Protective cover for the stem top, connected to the handwheel

Dimension table of the BTL Z45X-10/16 non-rising stem gate valve

DN

L (mm)

D (PN10/PN16 – mm)

C (PN10/PN16 – mm)

b (PN10/PN16 – mm)

n-d (PN10 / PN16)

H (Height- mm)

50

178

165

125

19

4 – 19

205

65

190

185

145

19

4 – 19

225

80

203

200

160

19

4 – 19 / 8 – 19

250

100

229

220

180

19

8 – 19

285

125

254

250

210

19

8 – 19

330

150

267

285

240

19

8 – 23

375

200

292

340

295

20

8 – 23 / 12 – 23

480

250

330

405

350 / 355

22

12 – 23 / 12 – 28

590

300

356

460

400 / 410

24.5

12 – 23 / 12 – 28

650

350

381

520

460 / 470

26.5

16 – 23 / 16 – 28

770

400

406

580

515 / 525

28

16 – 28 / 16 – 31

850

450

432

640

565 / 585

30

20 – 28 / 20 – 31

920

500

457

670 / 715

620 / 650

26.5 / 31.5

20 – 28 / 20 – 34

1000

600

508

780 / 840

725 / 770

30 / 36

20 – 31 / 20 – 37

1190

Operating characteristics and installation locations of the non-rising stem gate valve

Characteristics of the BTL non-rising stem gate valve

Unlike the rising stem valve, whose drive thread is located outside, the non-rising stem gate valve has its thread fully inside the valve cavity, immersed in the medium. When the handwheel is turned, the stem only rotates in place rather than moving up and down. The threaded motion takes place directly where the stem engages the wedge, pulling the wedge up or pushing it down to open or close the flow.

Because the drive thread is in direct contact with the medium, this component is prone to corrosion, so the stem is usually made of stainless steel. In addition, non-rising stem valves are harder to lubricate and maintain than rising stem valves. This is a technical trade-off made in exchange for a compact design that optimizes space.

Furthermore, the fully EPDM-encapsulated wedge allows the valve to seal tightly and quietly and to prevent leakage effectively, without depending on the machining precision of a conventional metal seat.

Van cổng ty chìm thường được lắp đặt ở các không gian hạn chế
Non-rising stem gate valves are commonly installed in space-restricted locations

Suitable installation locations

Since no clearance is needed above the valve for a rising stem, the BTL non-rising stem gate valve is suitable for:

  • Underground installation (valve pits, valve chambers, buried outdoor water supply lines): This is the most common application for non-rising stem gate valves, because the valve pit does not need to be dug deeper or built taller to accommodate the stem travel.
  • Spaces with low ceilings, narrow indoor technical shafts, basements, and technical corridors.
  • Urban water supply networks and underground fire protection (PCCC) systems: where valves are usually installed in covered manholes and their status does not need to be checked visually on a regular basis. In particular, when installed in fire protection systems, non-rising stem gate valves are usually fitted with an additional OS&Y-type signal sensor to quickly detect the open/closed status of the valve remotely.

Operation and maintenance notes for the non-rising stem gate valve

  • The drive thread is immersed in the medium, so deposits and corrosion can build up over time. If the water source is not clean, the valve may seize when left unoperated for a long time. For valves permanently installed and rarely operated, we recommend periodic test operation (every 3–6 months) to avoid the situation of “left untouched for too long, then seized and impossible to turn when an emergency shut-off is needed.”
  • Periodically inspect the gasket and the bonnet bolts. This is the area under direct pressure and the most common leak point on gate valves in general.
  • Do not use a gate valve to throttle flow for extended periods. Use it only for fully open or fully closed service.

Comparison: BTL non-rising stem vs. rising stem gate valves

Criteria

Z45X-10/16 (non-rising stem)

Z41X-16 (rising stem)

Stem position during operation

Inside the body/handwheel, does not extend outward

Rises above the handwheel when opened

Open/closed status indication

Cannot be seen visually from outside

Visible at a glance from the stem height

Required installation height

Lower, constant in all open/closed positionsHigher, increases with the opening stroke (large H1/H2 on large sizes)
Position of drive threadImmersed in the medium inside the bodyOutside, dry
Pressure ratingPN10/PN16PN10/PN16
 
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